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OB100 Start up : Complete restart entire plant

Netzwerk 1: Limit Pre-Setting

// Log-In run-time

"DI MAIN GLB".M00.TON_Login.PT := t#120s;

"DI MAIN GLB".#M00.ProductCounter.DlyOnReset.PT := t#1.5s;

// +1-S120_M Deformable Rubber Winding Hub

"DI OUT P01".S120_M.DRV.Support.SW_EndLim_MinPos := "+1-S120_M".Modulo.StartValue; // 0.0°

"DI OUT P01".S120_M.DRV.Support.SW_EndLim_MaxPos := "+1-S120_M".Modulo.Length; // 5126.53°

// +1-S210_S Rubber Steering Device

"DI OUT P01".S120_S.DRV.Support.SW_EndLim_MinPos := -5.0;

"DI OUT P01".S120_S.DRV.Support.SW_EndLim_MaxPos := 450.0;

// TT Heating Oil

"DI OUT P02".T200_PEW.Support.High_Lim := 170.0; // °C

"DI OUT P02".T200_PEW.Support.Low_Lim := 0.0;

"DI OUT P02".T201_PEW.Support.High_Lim := 145.0; // °C

"DI OUT P02".T201_PEW.Support.Low_Lim := 0.0;

// RV200_PID

"DI OUT P02".RV200_PID.Support.ManualValue := 80.7;

Netzwerk 2: HMI Set Values Pre-Setting

"HMI KEY".SetValues.Temperature_Deviation := 5.5;

"HMI KEY".SetValues.T201_Heating_Required_Temperature := 132.7;

"HMI KEY".SetValues.Scal_PE_Unit_PU_SET_VAL := 20.0;

"HMI KEY".SetValues.Scal_PE_Unit_Regulating_Factor := 1.65;

"HMI KEY".SetValues.FIT200_Heating_Oil_Flow := 0.0;

"HMI KEY".SetValues.Homing_Velocity := 30.0;

Netzwerk 3: Tire Type (SCADA)

"HMI KEY".Machine.Tire_Type1.Strap_Length := 71.84365; // meter

"HMI KEY".Machine.Tire_Type1.Strap_Cross_Section := 54.4; // square mm

"HMI KEY".Machine.Tire_Type1.Strap_weight := 5276.20; // gram

// ----

"HMI KEY".Machine.Tire_Type2.Strap_Length := 105.40229; // meter

"HMI KEY".Machine.Tire_Type2.Strap_Cross_Section := 54.4; // square mm

"HMI KEY".Machine.Tire_Type2.Strap_weight := 7740.74; // gram

// ----

"HMI KEY".Machine.Tire_Type3.Strap_Length := 75.23525; // meter

"HMI KEY".Machine.Tire_Type3.Strap_Cross_Section := 43.52; // square mm

"HMI KEY".Machine.Tire_Type3.Strap_weight := 4420.22; // gram

// ----

"HMI KEY".Machine.Distance_to_CamStart := 3711.55; // mm

Netzwerk 4: CAM_DISC Pre-Setting (SCADA)

"DI OUT P01".CAM_DISC.CAM.MC_MeasuringInput.StartPosition := 0.0;

"DI OUT P01".CAM_DISC.CAM.MC_MeasuringInput.EndPosition := 0.0; // full range

"DI OUT P01".CAM_DISC.CAM.MC_CamIn.MasterSyncPosition := 0.0;

"DI OUT P01".CAM_DISC.CAM.MC_CamIn.ApplicationMode := 0; // one plc cycle

"DI OUT P01".CAM_DISC.CAM.MC_CamIn.MasterScaling := 1.0; // start factor before stretching

"DI OUT P01".CAM_DISC.CAM.MC_CamIn.SlaveScaling := 1.0; // start factor before stretching

"DI OUT P01".CAM_DISC.CAM.MC_CamIn.SlaveOffset := 0.0;

"DI OUT P01".CAM_DISC.CAM.MC_CamIn.SyncDirection := 1; // positive, default=3 shortest war

"DI OUT P01".CAM_DISC.CAM.MC_CamIn.MasterStartDistance := 1.0

"DI OUT P01".CAM_DISC.CAM.MC_CamIn.Velocity := -1.0;

"DI OUT P01".CAM_DISC.CAM.MC_OutputCam.Direction := 1; // positive

"DI OUT P01".CAM_DISC.CAM.MC_OutputCam.Mode := 1; // standard cam function

Netzwerk 5: Support Cam Disc Measuringinput, CamIn, OutputCam

"DI OUT P01".CAM_DISC.CAM.Support.SlaveModulo_StartValue := "DI OUT P01".S120_M.DRV.Support.SW_EndLim_MinPos;

"DI OUT P01".CAM_DISC.CAM.Support.SlaveModulo_Length := "DI OUT P01".S120_S.DRV.Support.SW_EndLim_MaxPos;

"DI OUT P01".CAM_DISC.CAM.Support.Cam_Shift_Distance := 10.0;

"DI OUT P01".CAM_DISC.CAM.Support.Output_StartPosition := 10.0;

"DI OUT P01".CAM_DISC.CAM.Support.Output_Distance := 400.0;

Netzwerk 6: Tire type 1 Extrusion speed 450.0 mm/s, Tyre width = 140.0 mm

"HMI KEY".Machine.Tire_Typ1_Radius[0].Current_Value := 450.0; // extrusion speed mm/sec

"HMI KEY".Machine.Tire_Typ1_Radius[1].Current_Value := 57.3248;

"HMI KEY".Machine.Tire_Typ1_Radius[1].Scaling := 1.0;

"HMI KEY".Machine.Tire_Typ1_Radius[2].Current_Value := 62.7448;

"HMI KEY".Machine.Tire_Typ1_Radius[2].Scaling := 1.0945;

"HMI KEY".Machine.Tire_Typ1_Radius[3].Current_Value := 68.1648;

"HMI KEY".Machine.Tire_Typ1_Radius[3].Scaling := 1.1891;

"HMI KEY".Machine.Tire_Typ1_Radius[4].Current_Value := 73.5848;

"HMI KEY".Machine.Tire_Typ1_Radius[4].Scaling := 1.2836;

"HMI KEY".Machine.Tire_Typ1_Radius[5].Current_Value := 79.0048;

"HMI KEY".Machine.Tire_Typ1_Radius[5].Scaling := 1.3782;

"HMI KEY".Machine.Tire_Typ1_Radius[6].Current_Value := 84.4248;

"HMI KEY".Machine.Tire_Typ1_Radius[6].Scaling := 1.4727;

"HMI KEY".Machine.Tire_Typ1_Radius[7].Current_Value := 89.8448;

"HMI KEY".Machine.Tire_Typ1_Radius[7].Scaling := 1.5673;

"HMI KEY".Machine.Tire_Typ1_Radius[8].Current_Value := 95.2648;

"HMI KEY".Machine.Tire_Typ1_Radius[8].Scaling := 1.6618;

"HMI KEY".Machine.Tire_Typ1_Radius[9].Current_Value := 100.6848;

"HMI KEY".Machine.Tire_Typ1_Radius[9].Scaling := 1.7564;

"HMI KEY".Machine.Tire_Typ1_Radius[10].Current_Value := 106.1048;

"HMI KEY".Machine.Tire_Typ1_Radius[10].Scaling := 1.8509;

"HMI KEY".Machine.Tire_Typ1_Radius[11].Current_Value := 400.0; // Start scaled Output_Distance

"HMI KEY".Machine.Tire_Typ1_Radius[12].Current_Value := 11.20; // min time [sec]

"HMI KEY".Machine.Tire_Typ1_Radius[12].Scaling := 38.37; // max time [sec]

"HMI KEY".Machine.Tire_Typ1_Radius[13].Current_Value := 10.0; // array upper bound

"HMI KEY".Machine.Tire_Typ1_Radius[14].Scaling := 1.0; // Slave scaling factor

Netzwerk 7: Tire type 2 Extrusion Speed 800.0 mm/s, Tyre width = 70 mm

"HMI KEY".Machine.Tire_Typ2_Radius[0].Current_Value := 800.0; // extrusion speed mm/sec

"HMI KEY".Machine.Tire_Typ2_Radius[1].Current_Value := 111.5248;

"HMI KEY".Machine.Tire_Typ2_Radius[1].Scaling := 1.9455;

"HMI KEY".Machine.Tire_Typ2_Radius[2].Current_Value := 116.9448;

"HMI KEY".Machine.Tire_Typ2_Radius[2].Scaling := 2.0400;

"HMI KEY".Machine.Tire_Typ2_Radius[3].Current_Value := 122.3648;

"HMI KEY".Machine.Tire_Typ2_Radius[3].Scaling := 2.1346;

"HMI KEY".Machine.Tire_Typ2_Radius[4].Current_Value := 127.7848;

"HMI KEY".Machine.Tire_Typ2_Radius[4].Scaling := 2.2291;

"HMI KEY".Machine.Tire_Typ2_Radius[5].Current_Value := 133.2048;

"HMI KEY".Machine.Tire_Typ2_Radius[5].Scaling := 2.3237;

"HMI KEY".Machine.Tire_Typ2_Radius[6].Current_Value := 138.6248;

"HMI KEY".Machine.Tire_Typ2_Radius[6].Scaling := 2.4182;

"HMI KEY".Machine.Tire_Typ2_Radius[7].Current_Value := 144.0448;

"HMI KEY".Machine.Tire_Typ2_Radius[7].Scaling := 2.5128;

"HMI KEY".Machine.Tire_Typ2_Radius[8].Current_Value := 149.4648;

"HMI KEY".Machine.Tire_Typ2_Radius[8].Scaling := 2.6073;

"HMI KEY".Machine.Tire_Typ2_Radius[9].Current_Value := 154.8848;

"HMI KEY".Machine.Tire_Typ2_Radius[9].Scaling := 2.7019;

"HMI KEY".Machine.Tire_Typ2_Radius[11].Current_Value := 400.0; // Start scaled Output_Distance

"HMI KEY".Machine.Tire_Typ2_Radius[12].Current_Value := 23.85; // min time [sec]

"HMI KEY".Machine.Tire_Typ2_Radius[12].Scaling := 45.99; // max time [sec]

"HMI KEY".Machine.Tire_Typ2_Radius[13].Current_Value := 9.0; // array upper bound

"HMI KEY".Machine.Tire_Typ2_Radius[14].Scaling := 0.5; // Slave scaling factor

Netzwerk 8: Tire type 3 Extrusion Speed 1200.0 mm/s, Tyre width = 35 mm

"HMI KEY".Machine.Tire_Typ3_Radius[0].Current_Value := 1200.0; // extrusion speed mm/sec

"HMI KEY".Machine.Tire_Typ3_Radius[1].Current_Value := 160.3048;

"HMI KEY".Machine.Tire_Typ3_Radius[1].Scaling := 2.7964;

"HMI KEY".Machine.Tire_Typ3_Radius[2].Current_Value := 165.7248;

"HMI KEY".Machine.Tire_Typ3_Radius[2].Scaling := 2.8910;

"HMI KEY".Machine.Tire_Typ3_Radius[3].Current_Value := 171.1448;

"HMI KEY".Machine.Tire_Typ3_Radius[3].Scaling := 2.9855;

"HMI KEY".Machine.Tire_Typ3_Radius[4].Current_Value := 176.5648;

"HMI KEY".Machine.Tire_Typ3_Radius[4].Scaling := 3.0801;

"HMI KEY".Machine.Tire_Typ3_Radius[5].Current_Value := 181.9848;

"HMI KEY".Machine.Tire_Typ3_Radius[5].Scaling := 3.1746;

"HMI KEY".Machine.Tire_Typ3_Radius[11].Current_Value := 400.0; // Start scaled Output_Distance

"HMI KEY".Machine.Tire_Typ3_Radius[12].Current_Value := 32.84; // min time [sec]

"HMI KEY".Machine.Tire_Typ3_Radius[12].Scaling := 42.33; // max time [sec]

"HMI KEY".Machine.Tire_Typ3_Radius[13].Current_Value := 5.0; // array upper bound

"HMI KEY".Machine.Tire_Typ3_Radius[14].Scaling := 0.25; // Slave scaling factor

Netzwerk 9: FehlerBits PID_Compact Simulation with PLCSIM 16#0800

"+2-RV200_PID".CycleTime.EnEstimation := "+2-RV200_PID".CycleTime.EnMonitoring := FALSE;

// CycleTime.Value: Time frame applied variable for interrupt OB [sec]

"+2-RV200_PID".CycleTime.Value := 0.1;