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OB100 Startup : Pre-Setting P01 and P02

 

 

 

Network 1: Pre-Setting

"DI MAIN GLB".M00.TON_Login.PT := t#480s; // 8 min

"DI MAIN P01".#M00.ProductCounter.DlyOnReset.PT := t#1.5s;

"DI MAIN P01".SEQ1.RunTimeSetValue := 6800; // 11.33 min

"DI MAIN P02".SEQ1.RunTimeSetValue:= 540; // 0.9 min

 

 

 

Network 2: Plantinfo_P01 Web (calculated)

"HMI KEY".Plantinfo_P01.Web.Thickness := 0.002; // [m]

"HMI KEY".Plantinfo_P01.Web.Threshold := 78.75; // [mm] Dancer web break detection

"HMI KEY".Plantinfo_P01.Web.Target_Length := 415.0; // [m]

"HMI KEY".Plantinfo_P01.Web.Path_Length_To_UnWinder := 3.42857; // [m] from MasterLine

"HMI KEY".Plantinfo_P01.Web.Path_Length_To_ReWinder := 3.68435; // [m] from MasterLine

"HMI KEY".Plantinfo_P01.Web.Width := 0.712925; // [m] 712.925 mm

"HMI KEY".Plantinfo_P01.Web.Densety := 1950.0; // [Kgm^3]

"HMI KEY".Plantinfo_P01.Web.Master_Work_Velocity := 42.33; // [m/min]

"HMI KEY".Plantinfo_P01.Web.Master_Speeding_Up_Velocity := 7.0; // [m/min]

"HMI KEY".Plantinfo_P01.Web.Dancer_Weight := 10.0; // [Kg]

"HMI KEY".Plantinfo_P01.Web.Velocity_Min := 3.0; // [m/min]

"HMI KEY".Plantinfo_P01.Web.Velocity_Max := 200.0; // [m/min]

"HMI KEY".Plantinfo_P01.Web.Calculation_Mode := -1; // calculating mode

"HMI KEY".P01.WINDER.Integer_InOut := -1;

 

 

 

Network 3: S210A1, S210A2, S210A3 MinPos/MaxPos (TO)

"DI OUT P02".Manual.S210A1.Positive_Scaled_Value := "+2-S210A1".PositionLimits_SW.MaxPosition;

"DI OUT P02".Manual.S210A1.Shared_Zero_Scaled_Value := 0.0;

"DI OUT P02".Manual.S210A1.Negative_Scaled_Value := "+2-S210A1".PositionLimits_SW.MinPosition;

"DI OUT P02".Manual.S210A2.Positive_Scaled_Value := "+2-S210A2".PositionLimits_SW.MaxPosition;

"DI OUT P02".Manual.S210A2.Shared_Zero_Scaled_Value := 0.0;

"DI OUT P02".Manual.S210A2.Negative_Scaled_Value := "+2-S210A2".PositionLimits_SW.MinPosition;

"DI OUT P02".S210A3.DRV.Support.EndLim_MinPos := "+2-S210A3".PositionLimits_SW.MinPosition + 2.0;

"DI OUT P02".S210A3.DRV.Support.EndLim_MaxPos := "+2-S210A3".PositionLimits_SW.MaxPosition - 2.0;

 

 

 

Network 4: Plantinfo_P01 UnWinder (calculated)

"HMI KEY".Plantinfo_P01.UnWinder.Core_Diameter := 0.28299; // [m]

"HMI KEY".Plantinfo_P01.UnWinder.Full_Roll_Diameter := 1.06666; // [m]

"HMI KEY".Plantinfo_P01.UnWinder.Roll_Revolutions_Max := 195.91;

"HMI KEY".Plantinfo_P01.UnWinder.Speed_At_Roll_Diameter_Min := 5.0; // [m/min]

"HMI KEY".Plantinfo_P01.UnWinder.Speed_At_Roll_Diameter_Max := 224.96; // [m/min]

"HMI KEY".Plantinfo_P01.UnWinder.Inertia_Max := 496.03; // [kgm^2]

"HMI KEY".Plantinfo_P01.UnWinder.Inertia_Fixed := 2.8486; // [kgm^2]

"HMI KEY".Plantinfo_P01.UnWinder.Torque_Max := 148.96; //[Nm]

"HMI KEY".Plantinfo_P01.UnWinder.Torque_Min := 10.08; // [Nm]

"HMI KEY".Plantinfo_P01.UnWinder.Tension_Min := 49.87; // [N]

"HMI KEY".Plantinfo_P01.UnWinder.Tension_Max := 78.25; // [N]

"HMI KEY".Plantinfo_P01.UnWinder.Tension_SetPoint := 71.25;

HMI KEY".Plantinfo_P01.UnWinder.Kp_Adaption_Mode := TRUE;

 

 

 

Network 5: Plantinfo_P01 ReWinder (calculated)

"HMI KEY".Plantinfo_P01.ReWinder.Core_Diameter := "HMI KEY".Plantinfo_P01.UnWinder.Core_Diameter; // [m]

"HMI KEY".Plantinfo_P01.ReWinder.Full_Roll_Diameter := "HMI KEY".Plantinfo_P01.UnWinder.Full_Roll_Diameter; // [m]

"HMI KEY".Plantinfo_P01.ReWinder.Roll_Revolutions_Counter_Up_Limit := 4; // Interval

"HMI KEY".Plantinfo_P01.ReWinder.Roll_Revolutions_Max := "HMI KEY".Plantinfo_P01.UnWinder.Roll_Revolutions_Max;

"HMI KEY".Plantinfo_P01.ReWinder.Speed_At_Roll_Diameter_Min := 5.0; // [m/min]

"HMI KEY".Plantinfo_P01.ReWinder.Speed_At_Roll_Diameter_Max := 224.96; // [m/min]

"HMI KEY".Plantinfo_P01.ReWinder.Inertia_Max := 496.03 * 0.5; // [kgm^2]

"HMI KEY".Plantinfo_P01.ReWinder.Inertia_Fixed := 2.84; // [kgm^2]

"HMI KEY".Plantinfo_P01.ReWinder.Torque_Max := 148.96 * 0.5; // [Nm]

"HMI KEY".Plantinfo_P01.ReWinder.Torque_Min := 10.08; // [Nm]

"HMI KEY".Plantinfo_P01.ReWinder.Dancer_Position_SetPoint := 419.0;

"HMI KEY".Plantinfo_P01.ReWinder.Dancer_Position_Max := 838.0;

"HMI KEY".Plantinfo_P01.ReWinder.Dancer_Position_Min := 0.0;

"HMI KEY".Plantinfo_P01.ReWinder.Tension_Min := 49.87; // [N]

"HMI KEY".Plantinfo_P01.ReWinder.Tension_Max := 78.25; // [N]

"HMI KEY".Plantinfo_P01.ReWinder.Tension_SetPoint := 71.25; // [N]

"HMI KEY".Plantinfo_P01.ReWinder.Kp_Adaption_Mode := TRUE;

 

 

 

Network 6: Plantinfo_P02 Robot_3D OEM

"HMI KEY".Plantinfo_P02.Robot_3D.Length_L1 := "+2-ROBOT_3D".Kinematics.Parameter[1];

"HMI KEY".Plantinfo_P02.Robot_3D.Length_L2 := "+2-ROBOT_3D".Kinematics.Parameter[5];

"HMI KEY".Plantinfo_P02.Robot_3D.Length_L3 := "+2-ROBOT_3D".Kinematics.Parameter[6];

"HMI KEY".Plantinfo_P02.Robot_3D.Length_LF := "+2-ROBOT_3D".Kinematics.Parameter[4];

"HMI KEY".Plantinfo_P02.Robot_3D.Length_Tool := "+2-ROBOT_3D".Tool[1].Frame.z;

"HMI KEY".Plantinfo_P02.Robot_3D.Radious_R1R2 := "+2-ROBOT_3D".Kinematics.Parameter[2];

"HMI KEY".Plantinfo_P02.Robot_3D.maximum_x := 1131.97;

"HMI KEY".Plantinfo_P02.Robot_3D.maximum_y := 1006.80;

"HMI KEY".Plantinfo_P02.Robot_3D.maximum_z := 500.68;

"HMI KEY".Plantinfo_P02.Robot_3D.FactorBlendingLength := "+2-ROBOT_3D".Transition.FactorBlendingLength;

"HMI KEY".Plantinfo_P02.Robot_3D.Work_Zone.Length_x := "+2-ROBOT_3D".WorkspaceZone[1].Geometry.Parameter[1];

"HMI KEY".Plantinfo_P02.Robot_3D.Work_Zone.Length_y := "+2-ROBOT_3D".WorkspaceZone[1].Geometry.Parameter[2];

"HMI KEY".Plantinfo_P02.Robot_3D.Work_Zone.Length_z := "+2-ROBOT_3D".WorkspaceZone[1].Geometry.Parameter[3];

// Kinematics zero point in WCS

"HMI KEY".Plantinfo_P02.Robot_3D.Kinematics_Zones."Length x" := "+2-ROBOT_3D".KcsFrame.x;

"HMI KEY".Plantinfo_P02.Robot_3D.Kinematics_Zones."Length y" := "+2-ROBOT_3D".KcsFrame.y;

"HMI KEY".Plantinfo_P02.Robot_3D.Kinematics_Zones."length z" := "+2-ROBOT_3D".KcsFrame.z;

// Object in WCS (7)

"HMI KEY".Plantinfo_P02.Robot_3D.OCS1.Position_X := "+2-ROBOT_3D".OcsFrame[1].x; // 81.63

"HMI KEY".Plantinfo_P02.Robot_3D.OCS1.Position_Y := "+2-ROBOT_3D".OcsFrame[1].y; // 212.24

"HMI KEY".Plantinfo_P02.Robot_3D.OCS1.Position_Z := "+2-ROBOT_3D".OcsFrame[1].z; // 65.30

"HMI KEY".Plantinfo_P02.Robot_3D.OCS1.Position_A := 0.0;