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FB5Safety for Human and Machine

 

 

 

Netzwerk 1: Impulse, fault acknowledgement

      U     "HMI_KEY".ST02.AckKey          HMI key acknowledge failure of machine

      FP    "M00 ST ACK FP" M6.0           Auxiliary flag failure acknowledgement

      =     "M00 ST ACK Imp" M6.1          Impulse failure acknowledgement

 

 

 

Netzwerk 2: Query all emergency stop

      U     "E00 ST ES1 Dor CH1"           Emergency stop 1 control cabinet

      U     "E00 ST ES2 FedMa CH1"         Emergency stop 2 feed machine

      U     "E00 ST ES3 HWP"               Emergency hand-work place

      =     "M00 ST ES CmpltMa ok"         Emergency stop complete machine ok

 

 

 

Netzwerk 3: Setting safety output DC24VL2+

      U     "M00 ST ES CmpltMa ok"         Emergency stop complete machine ok

      U     "E20 MICO FLR"                 Failure MICO device failure

      =     "A00 ST 24L2+ on"              Enable voltage DC24V L2+

 

 

 

Netzwerk 4: Query whether safety doors closed area 1

      U     "E00 ST SeDor11 cls"           Safety door 1-1 closed

      U     "E00 ST SeDor12 cls"           Safety door 1-2 closed

      U     "E00 ST SeDor13 cls"           Safety door 1-3 closed

      U     "A00 ST 24L2+ on"              Enable voltage DC24V L2+

      =     "M00 ST SeDor A1 ok"           Safety door area 1 ok

 

 

 

Netzwerk 5: Query whether safety doors closed area 2

      U     "E00 ST SeDor A2 ok"           Safety door area 2 ok

      U     "A00 ST 24L2+ on"              Enable voltage DC24V L2+

      =     "M00 ST SeDor A2 ok"           Safety door area 2 ok

 

Voraussetzung für das Einrichten Betrieb: Schutztüre Bereich 1 offen und Schlüsselschalter 1 (Bereich 1) betätigt ist, oder Schutztüre Bereich 2 offen und Schlüsselschaler 2 (Bereich 2) betätigt ist und der Zustimmen Taster gedrückt ist. Anderer Fall ist die Spannung im Einrichten Betrieb ausgeschaltet. Im Automatikbetrieb müssen die Schutztüren geschlossen sein und kein.

 

Netzwerk 6: Conditionally setting safety output DC24V L3+

      X     "M00 ST SeDor A1 ok"           Safety door area 1 ok

      X     "M00 ST SeDor A2 ok"           Safety door area 2 ok

      U(

      X     "E00 ST SrKey1"                Service key 1 control cabinet

      X     "E00 ST SrKey2"                Service key 2 machine area

      )

      U     "E00 ST AckButMP"              Acknowledgement button mobile panel

      O

      U     "M20 NoFlrMaStp"               1= no failure machine stop

      U     "M20 FEvMa nQuit"              1=failure 0=failure acknowledged

      =     "E00 ST 24L3+ on"              Enable voltage DC24V L3+

 

 

 

Netzwerk 7: Conditionally setting safety output DC24V L4+

      U     "M00 ST SeDor A1 ok"           Safety door area 1 ok

      U     "M00 ST SeDor A2 ok"           Safety door area 2 ok

      =     "A00 ST 24L4+ on"              Enable voltage DC24V L4+

      UN     "E00 ST 24L2+ ok"             DC24V L2+ present

      R     "E00 ST 24L3+ on"              Enable voltage DC24V L3+

      R     "A00 ST 24L4+ on"              Enable voltage DC24V L4+

 

 

 

Netzwerk 8: Setting safety output DSM delayed off

      U     "A00 ST 24L4+ on"              Enable voltage DC24V L4+

      L     S5T#200MS

      SA    "T00 ST 24L4+SA"               enable voltage DC24V L4+ delay off

      U     "T00 ST 24L4+SA"               enable voltage DC24V L4+ delay off

      =     "A00 ST DSM on"                DSM enable voltage delay off 150-250ms

 

Der Schutztür Sicherheitseingang kann nur dann gesetzt sein, wenn die Tür verriegelt ist. Dies geschieht durch den Rückmeldungseingang des Not-Halt-Schalters.

 

Netzwerk 9: Safety doors interlock area 1

      U     "E00 ST 24L2+ ok"              DC24V L2+ present

      =     "A00 ST SeDor11"               Interlocking safety door 1-1 area 1

      =     "A00 ST SeDor12"               Interlocking safety door 1-2 area 1

      =     "A00 ST SeDor13"               Interlocking safety door 1-3 area 1

      =     "A00 ST SeDor21"               Interlocking safety door 2-1 area 1

 

 

 

Netzwerk 10: Safety doors interlock area 2

      U     "E00 ST 24L2+ ok"              DC24V L2+ present

      =     "A00 ST SeDor14"               Interlocking safety door 1-4 area 2

 

 

 

Netzwerk 11: Unlocking safety doors area 1

      U     "M00 ST SeDor A1 ok"           Safety door area 1 ok

      U     "E00 ST SrKey1"                Service key 1 control cabinet

      U     "HMI_KEY".ST02.Open_SafetyDoors

      L     S5T#5S

      SA    "T00 ST SeDor A1 opn"          Open safety door area 1

      U     "T00 ST SeDor A1 opn"          Open safety door area 1

      R     "A00 ST SeDor11"               Interlocking safety door 1-1 area 1

      R     "A00 ST SeDor12"               Interlocking safety door 1-2 area 1

      R     "A00 ST SeDor13"               Interlocking safety door 1-3 area 1

      R     "A00 ST SeDor14"               Interlocking safety door 1-4 area 2

 

 

 

Netzwerk 12: Unlocking safety doors area 2

      U     "M20 NoFlrMaStp"               ST00 1= no failure machine stop

      U     "E00 ST SrKey2"                Service key 2 machine area

      U     "HMI_KEY".ST02.Open_SafetyDoors

      L     S5T#5S

      SA    "T00 ST SeDor A2 opn"          Open safety door area 2

      U     "T00 ST SeDor A2 opn"          Open safety door area 2

      R     "A00 ST SeDor21"               Interlocking safety door 2-1 area 1

 

Das Einschaltventil dient als Hauptluftöffnung des Steuerluftkreises. Ohne dieses Hauptventil bekommen die Pilotventile keine Steuerluft.

 

Netzwerk 13: Enabling main FESTO cut-off valve, and reset when faulty

      U     "E00 ST 24L3+ on"              Enable voltage DC24V L3+

      =     "A00 ST Festo on"              FESTO enable cut-off valve

      U     "E00 ST Festo ok"              FESTO cut-off valve ok

      L     S5T#500MS

      SV    "T00 ST Festo SV"              FESTO cut-off valve reset failure

      U     "T00 ST Festo SV" T            FESTO cut-off valve reset failure

      =     "A00 ST FestoRset CR"          FESTO reset cut-off valve couple relay

 

Diese Multiinstanz-FB wertet nur die allgemeine Störungen der Station wie zum Beispiel: Lauffehler, Leitungsschutzschalter Motorschutzschalter etc. Bei dem Zeitlauffehler werden die Störungen nach Ablauf eine bestimmte Zeit gesetzt. Eine oder mehrere Störungen können quittiert bzw. gelöscht werden.

 

Netzwerk 14: Station error evaluation

      CALL  #FLT                           Station general failure 

       FLR_ACK  :="M00 ST ACK Imp"         Impulse failure acknowledgement

       IMP_100MS:="M Imp 10Hz"             Impulse 10 Hz

       FLR_GMA  :="M00 ST FLT CmpltMa PRES"  failure present complete machine

 

Nach Auftreten einer Störung blinkt die Rufleuchte. Steht die Störung nach der Quittierung noch an, geht das Licht in Dauerlicht über. Ansonsten erlöscht das Lichtsignal.

 

Netzwerk 15: Triggering the signal tower light

      U     "M00 ST FLT CmpltMa PRES"      Present failure complete machine

      S     "M00 ST FLT CmpltMaSET"        Setting failure complete machine

      UN    "M00 ST FLT CmpltMaSET"        Setting failure complete machine

      UN    "M00 ST FLT Ma ACK"            Machine failure acknowledged

      SPB   m001

      U     "M00 ST FLT CmpltMaSET"        Setting failure complete machine

      U     "M00 ST ACK Imp" M6.1          Impulse failure acknowledgement

      S     "M00 ST FLT Ma ACK"            Machine failure acknowledged

      UN    "M00 ST FLT CmpltMa PRES"      Present failure complete machine

      U     "M00 ST FLT Ma ACK"            Machine failure acknowledged

      R     "M00 ST FLT CmpltMaSET"        Setting failure complete machine

      R     "M00 ST FLT Ma ACK"            Machine failure acknowledged

m001: U     "M00 ST FLT CmpltMaSET"        Setting failure complete machine

      UN    "M00 ST FLT Ma ACK"            Machine failure acknowledged

      U     "M Tak 0.5Hz"                  Flashing cycle 0,5 Hz

      O

      U     "M00 ST FLT CmpltMaSET"        Setting failure complete machine

      U     "M00 ST FLT Ma ACK"            Machine failure acknowledged

      =     "A00 ST FLT LnLmp"             Signal Tower Light

 

 

 

Netzwerk 16: Signal tower light in 'lack of parts' mode

      U     "M00 ST LnLmp LacPrt"          Auxiliary flag lack of parts

      =     "A00 ST LnLmp LacPrt"          Line lamp lack of parts

 

Wenn in eine der Zuführmaschine der Teilevorrat ausgeht, schaltet die Rufleuchte das Gelblicht an.

 

Netzwerk 17: Signal tower light in 'automatic' mode

      U     "M00 ST RnAutoCmpltMa"         Run Automatic mode complete machine

      =     "A00 ST Run CmpltMa"           Line lamp automatic running

 

Technological illustration

Multistage Assembly Module.

FB15 <FB_ST22> Main structure of station

FB5 <Safety for Human and Machine>

E-Stop, safety doors and solutions in case of failures.

FB5 <Operating modes>

Logical solution for operating mode

FC15 <SET>

Sequencer: Go to Setting position

FC16 <SEQ1>

Sequencer: Pick-And-Place-Handling

FB19 <FLR>

Failure evaluation and failure number

FB4 <READ_ID>

Reading ID-Number of work piece carrier

FC40 <FC_OUT>

Call XY-AXIS and all other devices

FC28 <XY-AXIS>

Evaluate a XY-coordinate for two drivers

FC10 <Hand-Held-Scanner>

Handheld scanner procedure

Legend

ST22 = Station 2, Module 2

WPC = Work-Piece-Carrier

HP    = Home position (retracted)

WP   = Work position (extended)

PAD  = Production Data Acquisition

HMI  = Human Machine Interface

SI     = Serial Interface

OM   = Operation Mode

 

Home

 

Erfahrung

 

Referenzen

 

Sondermaschinen

 

MSR-Maschinen

 

SPS-Programmierung

 

Visualisierung HMI

 

Elektro CAD

 

Leistungsprofil

 

Personalia

 

SW-Development

 

Dokumentation

 

 

 

Impressum & DSGVO